<font size="7">No more drying out</font><br>Automatic dosing machine</font>
  • What was needed: A dosing machine in which autocaps ensure effective automatic closing of the dosing head after each dosing process
  • Requirements: Low costs, very low dry friction on metallic materials, no stick-slip effect, high service life, dirt resistance, noiselessness
  • Products used: dryspin® high helix lead screw with matching lead screw nut in DS18x80, iglidur® J bushes with flange, customised semi-finished product plates iglidur® J
  • Success for the customer: By automatically closing the dispensing head after each dispensing process, the remaining liquid in the nozzles is protected from drying out. In addition, the igus® solutions enable translation rotation with a single actuator instead of having to resort to two separate actuators or a helical actuation.

Problem

  • in shops and shopping centres open to the public (e.g. paint shops, Brico and various DIY stores)
  • in industrial environments as stand-alone dosing devices
  • in industrial environments as components of dosing systems
  • vertical displacement and horizontal movement with a single drive
  • Enabling the most effective and uniform sealing possible with the head closed
  • Fast actuation (less than 1 second)
  • very low actuating force
  • easy adjustment during installation
  • complete absence of maintenance work
  • reliability over the entire service life of the machine (more than 10 years)
  • small overall dimensions
  • noiselessness
  • low costs

Solution

  • allow actuation in two separate phases of translation-rotation with a single actuator, instead of having to resort to two separate actuators or a helical actuation, which would have led to various additional problems: cost, impediment to handling, need for lubrication, etc.
  • to keep the required actuating force very low (less than 800 g), which allows the use of a very low power actuator with very small dimensions. This is crucial, as the system must be accommodated in the small space available inside the machine dome.
  • the entire movement of the head closure carrier (cap) must be carried out with a very short actuation stroke: the total stroke of the linear actuator is 18 mm, of which 8 mm is used for the vertical displacement and 10 mm for the 45° rotation of the cap carrier
  • to keep the overall dimensions of the entire system extremely compact
  • achieve extremely fast actuation thanks to the extreme compactness of the system's kinematics (around 0.5 seconds for the entire opening-closing stroke)

Part

Products used

DS18x80 high helix lead screw

iglidur® J high helix lead screw nuts

iglidur® bar stock plates

Plain bearings

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Filling system

Configure lead screw drive:

Improve technology ... reduce costs:

Consulting

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