iSet smart plastics | Condition monitoring and predictive maintenance in a single set

complete set includes:

i.Sense Components for condition monitoring:

EC.P
EC.B
i.Sensemodule II
connection cable &
i.Cee Components for

predictive maintenance:

i.Cee:plus Module II
i.Cee Dashboard
SMS module
Wear sensors

Application parameters:

sliding mounted e-chain®
centre-fixed
Switch cabinet position at moving end (MN) or fixed end (FP)
Motion profile detection via customer-supplied PLC

Areas of application:

Production lines
Assembly halls
Cranes
Indoor cranes
sewage treatment plants
conveyor technology
Automobile production

Shop

3D CAD

Assembly instructions

White paper

Parts list

Article designation	Quantity
EC.P sensors	<br />1 x MAT904120364<br />1 x MAT904120354
EC.B sensor type A	<br />1 x IS.EC.B.SU.02.A
i.Sense universal module 4 sensor	<br />1 x IS.EC.U04.01.01.0.BETA
i.Cee: local DIN top-hat rail module	<br />1 x IS.PLUS.01.01.0.BETA
Connection cables	<br />2 x CF10.03.05.INI<br />1 x CF10.02.04

EP.S Sensors

EC.B sensor type A

i.Sense

i.Cee

Connection cables

Features and benefits

Only the intelligent networking of individual components creates the right basis for predictive maintenance concepts. The central element in this area is the i.Cee software. This software in conjunction with the sensors on the energy chain turn our products into smart products.

This upgrade makes it possible to determine the maximum service life of your igus® product and the i.Cee system also indicates the perfect service time.

Permanent monitoring of tensile/push forces by i.Sense EC.P sensors
Monitoring of the energy chain for breakage (i.Sense EC.B)
Evaluation of the sensor data in the module
Lightning-fast information to PLC in the event of unusual events
Service life calculation based on actual utilisation (determined by wear sensors)
Maintenance management
SMS alerting

Industry 4.0: Realised in practice

Customer applications with smart plastic

Linear robots
Integration of smart plastics sensors into the energy supply system ensures that up-to-date condition data are supplied to the customer's condition monitoring system at all times.<br /><br />

Güdel Germany GmbH

To the application report

Aluminium oxide production
"If chain movement is excessively hindered by dust or dirt, push/pull monitoring shuts down the system before any damage can occur."<br /><br />

Aluminium Oxid Stade GmbH (AOS)