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We guarantee our cables for up to 4 years with confidence, as we can make reliable predictions about the service life of our cables based on over 30 years of experience in our 3,800 m² test laboratory and 700 parallel tests.
The chainflex® guarantee is subject to the operating conditions applicable to the respective cable family. These are made up of parameters such as temperature, type of movement, torsion, media influence and bend radius. The guarantee is valid for up to 4 years or 100 million double strokes, whichever comes first. The number of double strokes covered by the guarantee depends on the type of installation and the cable quality. This is described in the current catalogue, in the data sheets and in the service life calculator.
Double strokes* | 5 million | 7.5 million | 10 million |
---|---|---|---|
Temperature from/to [°C] | Minimum bend radius [Faktor x d] | Minimum bend radius [Faktor x d] | Minimum bend radius [Faktor x d] |
-35/-15 | 6.8 | 7.5 | 8.5 |
-25/+90 | 5 | 6 | 7 |
+90/+100 | 6.8 | 7.5 | 8.5 |
*Higher number of double strokes?calculate service life online
In this table you will find the technical parameters of the chainflex® CF9 control cable. If the cable is used in accordance with the specified operating conditions, a user-related service life guarantee of 5, 7.5 or 10 million double strokes applies. The service life itself can be significantly longer.
Let's assume you are using a cable with a diameter of 12 mm in an energy chain with a radius of 100 mm. This results in a bending factor of 8.3 (100 mm/12 mm). To obtain a statement about the durability, you need the information from the technical framework conditions (temperature and number of double strokes). Assuming a temperature range of -25/ +90 °C) with 8 x d, the effective bending factor is above the minimum limit of 7. 10 million double strokes are guaranteed! At higher or lower temperatures, the required factor for this guarantee level would be 8.5, reducing the number of double strokes to a guaranteed 7.5 million strokes.
These statements create reliability and planning security for your entire system!
UL verified: chainflex® receives highest recognition from globally respected testing organisation
igus® is the first German company to have the promise for chainflex®-cable validated. In a complex certification process, the US institute "Underwriters Laboratories" confirmed the accuracy of the statement "igus® 4-year chainflex® cable guarantee and service life calculator based on 2 billion test cycles per year". This makes the Cologne-based company the first in Europe to have the veracity of an advertising claim confirmed by a testing institution. In future, no chainflex® cable will leave the factory anywhere in the world that is not labelled with the UL marketing label with its unique number B129699, which refers to igus®.
A total of 1044 of the more than 1350 cables in the portfolio and available from stock already have classic UL approval. This is a prerequisite for the smooth commissioning of a system in the USA. The export of systems to America will therefore run smoothly. The combination of UL approval and UL marketing label now doubly ensures smooth export.
These statements create reliability and planning security for your entire investment process; even more so now that they have been confirmed by an external body! Find out all about UL verified here:
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