Smart solutions for industry 4.0 and IIoT

▲ Tech up

• Cable-linked condition monitoring with service life percentage display
• Direct PLC connection via potential-free contacts
• Suitable for harsh, dark, or dirty environments

▼ Cost down

• 80% cost reduction due to direct connection
• Maintenance cost reduction 
• Avoid unplanned downtime

This smart plastics complete retrofit kit consists of:

i.Sense - condition monitoring components: 

• i.Sense EC.P for monitoring the push/pull forces 
• i.Sense EC.B for breakage monitoring
• i.Sense: module II for installation in the switch cabinet
• Connecting cables

i.Cee - predictive maintenance Components: 

• i.Cee: plus module II
• i.Cee LIVE Dashboard on the local network
• SMS module: for alerting without http connection 
• Wear sensors

► Simple machine data acquisition
► Detects blockages or misalignments 
► Prevents costly machine failures and downtime
► Direct connection to machine control

This smart plastics product for condition monitoring consists of the following components:

• EC.P sensor unit (DMS force sensor)
• Connecting cables
• i.Sense evaluation module 
• SMS module

► Simple machine data acquisition
► Detects chain breaks and other movement errors immediately 
► Prevents expensive repair costs
► Direct connection to machine control

This smart plastics product for condition monitoring consists of the following components:

• EC.B Sensor box incl. elasticity free polymer rope
• Assembly elements and connecting cables
• i.Sense evaluation module 
• Potential-free connection to PLC

• The CF.P sensor measures the tensile forces on the cables
• Permanently increased tensile forces can lead to cable damage and in the worst case, cable fire
• The CF.P sensor identifies maintenance that has been carried out incorrectly on the cables
• Data is stored on an SD card and can be read out for analysis

• Avoid unplanned system downtime due to cable failures when using chainflex® cables outside the chainflex® guarantee conditions!
• Detect mechanical stress of chainflex® cables under extreme operating conditions at an early stage.
• Plan maintenance work cost-effectively in advance

• Numerous, modern connections for optimal sensor data management (IoT integration, 3rd party cloud solutions, etc.)
• Increased connectivity for absolute transparency – 
  "anytime, anywhere, anyhow" (network connections: dashboard on local intranet, connection to PLC and system monitor, communication with local 3rd party software via  JSON/MQTT/REST/. CSV/. TXT, optional connection to cloud solutions)

• Up to 20 i.Cee:sensors with LoRa radio transmission standards in local customer network 
• Range up to 80m
• Output of preventive maintenance information and sensor data via HTTP dashboard, PLC register, JSON, TXT, OPC-UA

▲ Tech up

• Real-time condition data acquisition for the robot's energy supply system
• Smart breakage detection enables immediate maintenance
• Longer service for cable packages

▼ Cost down

• Direct connection to PLC customer control system without additional software costs
• Avoid unplanned downtime
• Prevent total failure if individual chain links break

smart accessories for IIoT

• Sensors
• Modules
• Retrofit kit
• Modem
• Mounting plate
• Separator

EC.P sensor / CF.P sensor, load cell 1t or 2t assembled

Retrofit kit EC. P for Swim-Element with IS.EG.WZ.01.01.0, IS.EG.WZ.02.01.0 or IS.EG.WZ.03.01.0

Mit der Zustandsanzeige ist es möglich, den Zustand der Kette auf einen Blick zu erkennen. Die einzelnen Farbschichten reiben sich nach und nach ab. So kann rechtzeitig erkannt werden, wann Handlungsbedarf besteht.